Barcode Scanner Comparison: Zebra DS3600XR vs Honeywell 1991XLR

When it comes to long-range scanning in warehouse environments, two scanners consistently stand out: the Zebra DS3600XR and the Honeywell 1991XLR. Both devices are purpose-built for demanding environments, but which one is right for your operation? Let's dive into a detailed comparison and real-world testing of these industrial-grade scanners.

Key Features and Specifications

Zebra DS3600XR Scanner

• 100-foot scan range
• 80,000 scans per battery charge
• 10-foot drop specification
• High-visibility green dot laser
• Available in both corded and Bluetooth configurations
• IP65 sealing for dust and water resistance
• Ergonomic design with balanced weight distribution

Honeywell 1991XLR Scanner

• 80-foot scan range
• 50,000 scans per battery charge
• 10-foot drop specification
• Green dot aimer
• Available in corded and Bluetooth options
• IP65 sealing
• Durable construction for industrial use

Real-World Performance Testing

To move beyond specifications and into practical application, we conducted several real-world tests to evaluate both scanners' capabilities.

Distance Testing

In warehouse testing, both scanners demonstrated impressive range:

• The Honeywell 1991XLR successfully scanned barcodes at its rated distance of 80 feet
• The Zebra DS3600XR exceeded expectations, maintaining reliable scans at 95-100 feet
• Both scanners showed consistent first-time read rates throughout their rated ranges

Damaged Barcode Performance

Both scanners showed exceptional performance when scanning:

• Torn and ripped labels
• Barcodes marked with pen and marker
• Crumpled barcodes
• Labels covered by shrink wrap
• Multiple damaged barcodes in the same scan field

Neither scanner showed a significant advantage in reading damaged barcodes, with both devices maintaining impressive read rates regardless of barcode condition.

Environmental Considerations

Both scanners are built for harsh warehouse environments, featuring:

• Freezer-grade options for cold storage applications
• Dust and water resistance
• Ability to withstand repeated drops onto concrete
• Performance in varying lighting conditions, including bright sunlight

Battery Life

While both scanners offer full-shift operation, there's a notable difference in battery capacity:

• Zebra DS3600XR: 80,000 scans per charge
• Honeywell 1991XLR: 50,000 scans per charge

Both provide more than enough capacity for a standard shift, but the Zebra's additional capacity could be beneficial for high-volume scanning operations or extended shifts.

Conclusion

Both the Zebra DS3600XR and Honeywell 1991XLR are excellent choices for warehouse scanning applications. The Zebra DS3600XR edges out the competition with a longer scan range and superior battery life, making it particularly suitable for operations with high racking or intensive scanning requirements. However, the Honeywell 1991XLR remains a strong contender with its 80-foot range and robust feature set.

When choosing between these scanners, consider:

• Maximum scanning distance requirements in your facility
• Daily scan volume and shift duration
• Budget constraints
• Existing hardware ecosystem

For assistance in selecting the right scanner for your specific needs or to arrange a demonstration of either device, contact Liberty Systems. Our team can help evaluate your requirements and recommend the best solution for your operation.